Preparation of an Electrical Wiring Procedure for a Mobile Security Robot

Track

Production — Topic 06

Reference

PROD006

Context and objective

At Enova Robotics, mobile security robots integrate numerous electrical and electronic components, including drive systems, batteries, computing units, sensors, cameras and lighting systems. The wiring of these robots must be reliable, safe and consistent from one robot to another, supported by clear procedures for technicians.

The project addresses how the robot’s wiring architecture can be structured and documented, including cable routing, separation of power and data cables, and cable cross-section sizing, to ensure safety, electromagnetic compatibility and ease of maintenance.

The objective is to define and document a comprehensive, safe and standards-compliant electrical wiring procedure, ensuring physical separation between power and data cables.

Proposed tasks

• Create illustrated documentation for technicians, including wiring steps, photographs and identification labels.
• Produce the robot’s complete electrical wiring diagram.
• Identify existing cables and their functions, including power supply, control, signals and communication.
• Design a new cable-routing layout that physically separates data and communication cables from electrical power cables to ensure safety and prevent electromagnetic interference.
• Analyse and determine cable cross-sections according to the electrical characteristics of each component.
• Ensure compliance with applicable safety standards.

Relevant skills

• Electrical diagrams and electrical CAD software.
• Cable and protection-device sizing.
• Electromagnetic compatibility.
• Electrical safety standards.
• Wiring and connectors.
• Technical procedure writing.

Expected deliverables

• Illustrated electrical wiring procedure.
• Complete electrical wiring diagram.
• Cable identification and function table.
• Cable-routing layout.
• Cable cross-section sizing and calculation report.